Energy Storage Systems PCB assembly service

 

Our products are no longer just "PCB assembly services for energy storage systems," but rather "high-reliability, full-scenario customized PCBA solutions" for energy storage applications.

 

Core Definition: With a "scenario-first" approach, we reject generic assembly and provide one-stop customized services-from solution design and component selection to precision assembly and end-to-end quality inspection-for extreme operating conditions (high and low temperatures, high power, long cycles) in various scenarios such as residential, commercial, and grid-connected energy storage.

 

Our core value lies in making the PCBA a "stabilizing cornerstone" of the energy storage system, rather than a simple carrier of electronic components. Through precise adaptation and end-to-end quality control, we address the industry pain point that "generic assembly cannot meet the requirements for high reliability and long lifespan" in energy storage applications.

 

 

1.Application Coverage: Residential energy storage (100W–10kW), commercial and industrial energy storage (10kW–500kW), grid-connected energy storage (500kW+), customizable according to customer's energy storage system power, structural dimensions, and operating environment.

 

2.Operating Condition Tolerance: Operating temperature range -40℃ ~ 85℃, supports IP65 protection (customizable upgrades available), surge protection (±2kV), short-circuit protection, and moisture resistance, suitable for outdoor, data center, and vehicle-mounted applications.

 

3.Cycle Life: Supports ≥10,000 charge-discharge cycles without failure; pad and component connection strength meets the long-term operating loss requirements of energy storage equipment.

1.Full-Scenario Coverage: Not limited to residential or commercial energy storage, but covering three core scenarios: residential, commercial, and grid-connected, avoiding the limitations of "single-scenario adaptation."

 

2.Deep Customization: Collaborative support throughout the entire process, from solution design to component selection, rather than simply providing standardized assembly services, precisely matching the power, range, and operating condition requirements of customer energy storage systems.

 

3.Full-Chain Quality Control: Establishing a comprehensive quality inspection system from raw materials to finished products, addressing the industry's pain point of "heavy production, light adaptation," ensuring the high reliability and long lifespan of energy storage PCBAs.

About us:
1. IATF16949, ISO13485, ISO9001, ISO14001,SA8000 certificates-owned
2. 13,000 square meter building, with 18 fully automated SMT lines, 4 DIP lines, 4 hand soldering lines, 3 Assembly lines, and so on.
3. A professional R&D team, that can provide hardware and software design, PCB layout, block diagram design, structural design,etc

 

 

Q:Can you design custom PCBs for specific energy storage requirements?
A:Yes, we specialize in designing custom PCBs tailored to the specific needs of your energy storage system. Our team works closely with clients to understand their requirements and create efficient, reliable solutions.

Q:How do you ensure the quality of your PCBs for Energy Storage Systems?
A:We adhere to strict quality control standards at every stage of the PCB manufacturing process. This includes using high-quality materials, precise assembly techniques, and rigorous testing to ensure the final product meets all performance, safety, and regulatory requirements.

Q:What is the process for customizing ESS PCB assembly? Is the entire process traceable and controllable, ensuring compatibility and quality?

A:The customized process is transparent, controllable, and traceable throughout, specifically divided into four steps: ① Requirements assessment: Thoroughly understanding the customer's energy storage scenario, power parameters, size requirements, and compliance standards; ② Collaborative solution design: A dedicated technical team optimizes substrate selection, component layout, heat dissipation, and wiring schemes, initiating production upon confirmation; ③ Full-process assembly monitoring: Employing a hybrid SMT (Surface Mount Technology) + THT (Through-Handle Technology) process, real-time control of soldering accuracy and assembly quality; ④ Finished product adaptation, debugging, and quality inspection: Completing aging tests, high and low temperature simulation tests, etc., to ensure seamless compatibility with the customer's energy storage module. We provide synchronized progress feedback throughout the process, with records kept for each step, from raw material arrival to finished product delivery, achieving full-chain control and completely avoiding the industry pain point of "heavy production, light adaptation," ensuring quality and compatibility.

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