Shenzhen Baiqiancheng Electronic Co.,Ltd
+86-755-86152095

 

Custom PCBA Manufacturer

Extend Your Reach: Your Professional PCBA OEM/JDSM manufacturer in China and Malaysia

High Quality

BQC delivers high-reliability PCBA solutions certified to ISO9001/ISO14001/ISO13485/IATF16949 standards. Our precision manufacturing features 100% AOI/SPI inspection, conformal coating, and rigorous functional testing - proven by 25GWh+ BMS production with <500ppm defect rates. From medical to automotive grade, we ensure premium quality through:
✔ MIL-spec component sourcing
✔ 24 SMT lines with IPC Class 3 standards
✔ Lifetime technical support

Custom Service

As an electronic manufacturing services (EMS) leading supplier, Shenzhen Baiqiancheng Electronic Co., Ltd. (BQC Electronics) offers a full range customized OEM/ODM services of printed circuit board assembly (PCBA), Mechanical design and assembly, box build and testing. And a broad range of industries involved, such as energy storage(BMS), industrial controller, consumer electronics, communication electronics, medical devices and customized electronics.

One-stop Solution

BQC Electronics provides a one-stop PCBA solution, covering the entire process from component sourcing (full turnkey service), manufacturing and testing to logistics support with dock-to-dock and dock-to-market delivery options - freeing our clients to focus on their core sales and marketing initiatives.

Competitive Price

BQC delivers competitive PCBA pricing through vertical integration (24 SMT lines), privileged component sourcing (ADI/TI/NXP), and design optimization. Our JDSM team cuts costs by 30-45% vs Western suppliers while maintaining IATF16949/ISO13485 standards. Prototype to mass production with transparent MOQ-based pricing - request a quote in 48h.

What is PCBA?

 

PCBA (Printed Circuit Board Assembly) is the core process of soldering/assembling electronic components onto a printed circuit board (PCB) to produce a functional circuit boards.

Features of PCBA

High-Density Integration

PCBA enables compact circuit designs with high-density interconnects (HDI), allowing for miniaturization in devices like smartphones and wearables.

Multi-Layer Circuitry

Supports complex electronic designs through multi-layer stacking (4+ layers), essential for advanced applications such as servers and medical equipment.

Precision SMT Assembly

Utilizes Surface Mount Technology (SMT) to achieve precise placement of miniature components, ensuring efficient equipment operation and reliable performance.

Signal Integrity Optimization

Features controlled impedance traces and shielding to maintain signal clarity, critical for high-speed and RF applications like 5G and IoT.

Industry Compliance

Adheres to strict standards (IPC, RoHS) for quality and environmental safety, making it suitable for automotive, aerospace, and medical uses.

Automated Quality Assurance

Employs AOI (Automated Optical Inspection) and ICT (In-Circuit Testing) to detect defects and ensure production consistency.

Design Flexibility

Offers rigid, flexible, or rigid-flex PCB options to meet diverse mechanical and space requirements in modern electronics.

Scalable Production

Supports cost-effective mass production while accommodating prototyping needs for rapid product development.

Multipurpose Applications

Widely used in consumer electronics, industrial automation, automotive systems, and renewable energy solutions.

Types of PCBA

 

 

Single-Sided PCBA

Components are mounted on one side of the PCB, ideal for simple circuits like calculators and LED lights. Cost-effective and easy to manufacture.

 

Double-Sided PCBA

Components are mounted on both sides of the PCB, offering higher circuit density. Commonly used in power supplies and automotive dashboards.

 

Multi-Layer PCBA

Features 4 or more layers of circuitry, enabling complex designs for advanced applications like servers, 5G equipment, and medical devices.

 

Rigid PCBA

Made from solid substrates like FR4, providing durability for stable environments. Used in motherboards and industrial control systems.

 

Flexible PCBA (FPCBA)

Constructed with bendable materials like polyimide, perfect for wearables, foldable phones, and compact devices requiring flexibility.

 

Rigid-Flex PCBA

Combines rigid and flexible sections, offering both stability and adaptability. Ideal for aerospace, military, and high-end medical equipment.

 

High-Frequency PCBA

Designed for RF and microwave applications, such as radar and 5G communications, with specialized materials to minimize signal loss.

 

Metal-Core PCBA

Incorporates metal substrates (e.g., aluminum) for superior heat dissipation, commonly used in LED lighting and power electronics.

 

Prototype PCBA

Low-volume production for testing and validation before mass manufacturing, ensuring design accuracy and functionality.

 

High-Density Interconnect (HDI) PCBA

Utilizes microvias and fine traces to achieve ultra-compact designs, essential for smartphones and advanced IoT devices.

 Common Materials of PCBA

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FR4 (Fiberglass Epoxy)

The most widely used substrate for rigid PCBs, FR4 offers excellent electrical insulation, mechanical strength, and flame resistance. Ideal for consumer electronics and industrial applications.

Polyimide

A flexible substrate material known for high heat resistance and durability. Used in flexible PCBAs (FPCBA) for wearables, foldable devices, and aerospace applications.

Aluminum

Metal-core PCBs use aluminum substrates for superior heat dissipation. Commonly found in LED lighting, power electronics, and automotive systems.

Ceramic

High-frequency and high-temperature PCBAs utilize ceramic substrates (e.g., Al₂O₃, AlN) for exceptional thermal conductivity and RF performance, used in 5G and military equipment.

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Copper

Essential for conductive traces and planes, copper ensures efficient signal transmission. Often plated with gold or tin for corrosion resistance.

Solder (SAC305)

Lead-free solder alloy (Sn96.5/Ag3.0/Cu0.5) compliant with RoHS standards, used for component attachment in environmentally sensitive applications.

Solder Mask (LPI)

Liquid Photoimageable solder mask (typically green or black) insulates copper traces and prevents short circuits while providing a protective layer.

Silkscreen (Epoxy Ink)

Used for component labels, logos, and markings, ensuring clear identification during assembly and maintenance.

PCBA Application Spectrum

(Where Our Precision Electronics Power Innovation)

 

 

Industrial Automation

Motor control systems

PLC interface boards

Sensor networks

Energy Storage (BESS)

Battery Management Systems (BMS)

Inverter control boards

Solar monitoring PCBs

Medical Electronics

Diagnostic equipment

Therapeutic devices

Patient monitoring systems

Automotive Solutions

EV charging controllers

ADAS circuit boards

Infotainment systems

Robotics & AI

Vacuum robot controllers

Industrial robot arms

Machine vision systems

IoT & Connectivity

Wireless modules

Gateway controllers

Smart sensor nodes

 

 

PCBA Craftsmanship Process Flow

 

(Precision Manufacturing from Design to Delivery)

01/

Design & Preparation

3D Design Confirmation
Material Certification Review

02/

PCB Fabrication

Layer Stackup & Etching
AOI Inspection

03/

Component Assembly

SMT Pick-and-Place (24 Lines)
Reflow Soldering (10 Zones)

04/

Post-Assembly Processes

Conformal Coating (10 Lines)
Functional Testing (ICT/FCT)

05/

Quality Validation

X-Ray Inspection (BGA/QFN)
Reliability Testing (HALT/HASS)

06/

Packaging & Delivery

Anti-ESD Packaging
Global Logistics Support

PCBA Core Components

 

 

(Printed Circuit Board Assembly Building Blocks)

Base Structure

● PCB: Fiberglass substrate with copper traces

 

Active Components

● ICs/Microcontrollers

● Transistors/Diodes

● Connectors

 

Passive Components

● Resistors/Capacitors

● Inductors/Fuses

Protection Elements

● Conformal Coating

● Heat Sinks

● ESD Protection

 

Assembly Materials

● Solder Paste

● Adhesives

● Silkscreen

 

PCBA Maintenance Guide

(Keep Your Circuit Boards in Optimal Condition)

Regular Inspections

Check for corrosion/dust buildup

Verify connector integrity

Inspect solder joints

01

Proper Cleaning

Use isopropyl alcohol (90%+)

Soft brush/compressed air only

Never abrasive materials

02

ESD Protection

Always use grounded workstations

Wear anti-static wrist straps

Store in shielded bags

03

Preventive Care

Apply conformal coating if needed

Control humidity (30-60% RH)

Avoid extreme temperatures

04

Professional Support

BQC offers:

Lifetime technical support

Component replacement

Repair services

05

 

How To Cooperate With Us?
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Share Requirements

Upload your: Gerber/BOM files,Technical specsTarget quantities

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DFM Analysis & Quote

24-Hour Turnaround: Design for Manufacturability report and Competitive pricing

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Prototype Verification

Rigorous testing: Functional validation, Environmental stress tests, Compliance checksSelection recommendation
Technical Support

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Mass Production

Full-capacity manufacturing: 24 SMT lines, 100% AOI/SPI testing and Conformal coating available

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On-Time Delivery

Global logistics support: Real-time tracking, ESD-safe packaging and Customs documentation

 

◆ Our certificates

 

page-600-839 ITAF16949

 

 ISO13485

 

ISO9001

 

 ISO14001

  SGS

SGS

  CE

CE

 

201902201335079864294 (1)

UL

 

IKEA quality standard

IKEA quality standard

 

Walmart REPORT

 

 

 

 

Walmart REPORT

 

◆Our Malaysia PCBA factory has already commenced mass production runs, and it successfully passed the dual certification audits of ISO 13485:2016 and ISO 9001:2015 in September 2025.

 

Cases

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PCBA for Home Medical Equipment
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Automotive Electronic PCBA Assembly
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Customized IoT Device PCBA
FAQ

Q: 1.What services does BQC offer for PCBA?

A: BQC provides Joint Design Service & Manufacturing (JDSM), OEM services, hardware design, and full turnkey PCBA solutions.

Q: 2.What industries does BQC serve with PCBA solutions?

A: Energy storage (BESS), AI robotics, medical electronics, automotive, ventilation systems, and industrial control.

Q: 3.Can BQC assist with hardware design if our team lacks resources?

A: Yes, BQC can create schematics, layouts, and select components based on your specifications.

Q: 4.What certifications does BQC hold for PCBA manufacturing?

A: ISO 9001, ISO 13485 (medical), IATF 16949 (automotive), ISO 14001, and SA8000.

Q: 5.What is BQC's PCBA production capacity?

A: 24 SMT lines, 4 THT lines, 10 conformal coating lines, and 4 functional test lines.

Q: 6.How does BQC ensure PCBA quality?

A: Advanced testing equipment (AOI, SPI, ICT, X-RAY) and validation engineers oversee quality control.

Q: 7.Can BQC source hard-to-find components?

A: Yes, BQC has privileged allocations from top suppliers (ST, NXP, ADI, TI) and access to spot markets.

Q: 8.What if a key MCU is out of stock?

A: BQC offers alternatives from domestic brands with 30% cost reduction and 12–16-week lead times.

Q: 9.Does BQC support prototyping and NPI (New Product Introduction)?

A: Yes, with dedicated NPI engineers and rapid prototyping capabilities.

Q: 10.What is BQC's lead time for PCBA orders?

A: Lead times vary but are optimized through in-house inventory and streamlined processes.

Q: 11.Does BQC provide conformal coating for PCBAs?

A: Yes, with 10 dedicated conformal coating lines for environmental protection.

Q: 12.Can BQC design custom enclosures for PCBAs?

A: Yes, BQC offers ID/MD design for plastic/metal shells based on your requirements.

Q: 13.What file formats are needed for PCBA orders?

A: Gerber files, BOM, schematics, and assembly drawings are standard.

Q: 14.Does BQC support high-mix, low-volume PCBA production?

A: Yes, flexible production lines accommodate diverse order sizes.

Q: 15.How does BQC handle component obsolescence?

A: Proactive lifecycle management and alternative part recommendations.

Q: 16.What testing is included in PCBA services?

A: Functional testing, burn-in, ICT, and automated optical inspection (AOI).

Q: 17.Can BQC program microcontrollers during assembly?

A: Yes, with self-made automated programming and testing equipment.

Q: 18.Does BQC offer warehousing or consignment for components?

A: Yes, component stocking and JIT (Just-in-Time) services are available.

Q: 19.What is BQC's approach to sustainability in PCBA manufacturing?

A: Compliance with carbon neutrality goals and eco-friendly processes (e.g., lead-free soldering).

Q: 20.How do I request a PCBA quote from BQC?

A: Contact via email (arvin@bgcdz.com) or website (www.bqcdz.com) with project details.