Products Introduction

With the rapid development of automated logistics and intelligent manufacturing, picking robots have become the core equipment in the fields of warehouse management, production line assembly and retail automation. Our industrial-grade PCBA modules are designed for such high-precision, high-load application scenarios, using -grade components and strict reliability testing standards to ensure stable operation × 7 hours a day.

Unlike the general-purpose control board, this PCBA is deeply optimized for the specific needs of the picking robot:

·Multi-axis collaborative control: Hardware-level pulse distribution is realized through FPGA, which can drive 6 servo motors at the same time to ensure smooth and jitter-free movement trajectory of the robotic arm.

·Real-time data processing: Built-in DSP coprocessor enables parallel processing of data streams from vision sensors, haptic feedback, and position encoders with sampling cycles as low as 50μs.

·Fault self-diagnosis: The original triple protection circuit (over-current/over-voltage/over-temperature) combined with the online monitoring algorithm can cut off the abnormal circuit in microseconds and minimize the downtime loss.

PCBA Display

PCBA for picking robot

Products Application

Picking robots, or picking automation systems, have found widespread application in various industries due to their ability to increase efficiency, reduce labor costs, and enhance safety. Below are some key application areas for picking robots:

Agriculture

Fruit and Vegetable Picking: Picking robots equipped with machine vision and advanced algorithms can accurately identify and pick ripe fruits and vegetables, reducing manual labor and improving picking efficiency.

Plant Protection and Harvesting: In addition to picking, robots can also be used for tasks such as plant protection and harvesting, contributing to smart agriculture.

Manufacturing

Assembly Line Picking: In manufacturing environments, picking robots are often used on assembly lines to pick and place components accurately and efficiently, improving production efficiency and reducing errors.

Warehouse Management: In warehouses, picking robots can quickly and accurately pick and sort goods, reducing human errors and improving inventory management efficiency.

E-commerce and Logistics

Order Fulfillment: Picking robots are widely used in e-commerce warehouses for order fulfillment, where they can quickly and accurately pick and package goods according to customer orders.

Parcel Sorting: In logistics centers, robots can be used for parcel sorting, reducing the workload of manual sorting and improving sorting accuracy and efficiency.

Healthcare

Pharmaceutical Picking: In the pharmaceutical industry, picking robots can be used to pick and package drugs accurately, ensuring the safety and accuracy of drug use.

Medical Supply Management: Robots can also be used for the picking and management of medical supplies, improving the efficiency of medical staff and reducing errors.

Finished product

finished product

The advantage of PCBA for picking robot

1.Industrial-grade durability
In extreme environments such as cold chain storage (-25°C) or steel mill workshops (60°C + dust), ordinary circuit boards are prone to condensation short circuits or component aging problems. Our solution incorporates:

·Specialty PCB Substrate: Isola FR408HR high-frequency sheet with 10-layer immersion gold process to ensure high-frequency signal integrity

·Automotive-grade components: TI's C2000 series DSP+ Xilinx Artix-7 FPGAs are AEC-Q100 qualified

·Enhanced protection design: Equipped with TVS diodes and magnetic ring filters for key interfaces, it can easily pass EFT±4kV testing

2.Millisecond-level response speed
Traditional PLC solutions have a communication delay of more than 10ms, but our architectural innovation lies in:

·Hardware acceleration: The FPGA directly processes the encoder ABZ signal, and the position loop calculation delay is only 0.2ms

·Protocol optimization: The EtherCAT slave controller supports DC synchronization, and the scanning cycle of 100 I/O points is 0.5ms

·Memory optimization: Dual-port RAM stores motion trajectory data to avoid lag caused by bus contention

3.All-scenario compatibility
Whether it's a latent AGV, a SCARA robotic arm or a Delta parallel robot, you can quickly adapt:

·Interface expansion module: Intel RealSense depth vision module can be added through the Mini PCIe socket

·Protocol conversion: Built-in Modbus RTU/TCP gateway function, compatible with more than 90% of industrial equipment

·Software Ecosystem: Provides ROS/ROS2 driver package, TwinCAT3 library, and Python API three-layer development interface

4.Flexible and customized services
Full lifecycle support from proof of concept to mass production:

·Electrical customization: 24V/48V power modules can be replaced, isolated RS422 interfaces can be added, etc

·Mechanically adaptable: available in different mounting positions (80×120mm to 150×200mm)

·Algorithm pre-installation: optional hand-eye calibration algorithm based on depth learning (accuracy±0.05mm)

Products Certification

Our picking robot PCBA has passed the global mainstream industrial product certification, ensuring the compliance deployment of customers around the world:

1.Electrical safety

·UL 61010-1 (North American Standard for Industrial Equipment Safety)

·CE RED (European Union Radio Equipment Directive)

·GB 4943.1-2022 (China Compulsory Certification)

2.Functional safety

·ISO 13849 PLd (Machinery Safety Performance Level)

·IEC 61508 SIL2 (Industrial Functional Safety Certification)

·EN 1175:2020 (Electromagnetic Compatibility for Industrial Vehicles)

3.Environmental reliability

·-810G (U.S. Standard Vibration/Shock Test)

·IP67/IP69K (dust and water resistance, optional)

·RoHS/REACH (Restriction of Hazardous Substances Directive)