Product Features
Precision Control: Provides precise control of air pressure, temperature, and motor speed.
Industrial-grade components: Built with high-quality capacitors, ICs, and connectors to last.
Smart Integration: Provides remote-monitoring, real-time diagnostics and IoT connection.
Multi-protect design: Over-Voltage, Current, Short-circuit, and Over-Heat protection such as over current protection
Energy-saving algorithms: Optimized software saves energy and improve efficiency.
Product Advantages
High Reliability: Built for a demanding environment 24/7 with high thermal and electrical stability.
Customizable Interface: I/O and communication interfaces (RS485, CAN, Ethernet) offer flexibility to address system needs.
Long Lifespan: High MTBF (Mean-Time-Between-Failures) ensures reduced maintenance and costs.
User-Friendly Design High-end Air Compressor Board: Easily installed and configured, multiple language and interface display options available.
Compliance Ready: CE, RoHS and other international quality standards.
Manufacturing Process
Components Sourcing: All components are supplied from approved suppliers with strict quality controls.
SMT Assembly: Automated Surface Mount Technology utilizes a pick and place machine to ensure component placement to the highest achievable tolerances.
AOI and ICT Testing: Automated Optical Inspection and In-Circuit Testing verify 100% inspection at all stages of assembly.
Function Testing: Function testing simulates actual operation, including all performance features and protection features.
Aging Testing: Aging testing is performed on the boards only at elevated temperature. The aging test ensures stability over extended periods.
Final Assembly & Packaging High-end Air Compressor Board: Quality inspection and secure packaging for safe and timely delivery.
Services
Sourcing of components: All components are sourced from approved suppliers with quality controls in place.
SMT Assembly: Surface Mount Technology's automated pick and place machine ensures placement of components to the highest achievable tolerances.
AOI and ICT Test: Automated Optical Inspection and In-Circuit Testing verify 100% inspection for all assembly processes.
Functional Test: Functional test simulates actual operation including performance features and protection features.
Aging Test: Aging test is performed only on the boards at elevated temperature. The aging test demonstrates reliability over the extended periods.
Final Assembly and Packaging: Quality inspection and secure packaging to ensure delivery arrive safely and in timely manner.
Product Qualification
FAQ
Q1: Can the High-end Air Compressor Board be customized to fit our compressor brand and model?
A1: Yes, we can customize everything including hardware and firmware.
Q2: What is the lead time for mass production?
A2: Typically, 3–4 weeks depending on order quantity and customizations required.
Q3: What files do you require to start the OEM production?
A3: We require your BOM, Gerber files, schematic diagram, and functional requirements.
Q4: Will you product testing and quality reports?
A4: Yes, we will have complete test reports including AOI, functional testing, and burn-in test reports.
Q5: How do you ensure the PCBA can withstand harsh environments?
A5: We utilize conformal coating, industrial parts, and conduct high temperature aging tests.
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